Originally posted by Kaiser:
Regarding which fluid to put in the transfer case: You're supposed to use the same thing you use in the transmission... if you have an auto - use ATF. If you have a manual, use gear oil.
Regarding "break-in" oil - that's old info... you can run full synth in anything from day 1 if you want to these days... you don't really have to break in gears and engines like you used to. A lot of cars come with synth motor oil from the factory these days.
ok that is true for an new car off the lot.
these are not new cars/gears off the lot. the reason you do not need to preform break in on new cars is because the auto industry learned that it is cheaper to break in cars 4 you instead of having to replace parts on warrenty.
custom gears, tcase and ring/pinion, are not run through a break in period and if you get on the phone and talk to both calmini and Ac and Big balls offroad, Aust. they will tell you to break them in. also most gears come with a slight phosphate coat on them to prevent rust during storage prior to install. that coating breaks off when the run up. you need to change the fluid to get that crap out.
second the reason that they cases run different oils is because their is a slight(very low) chance of oil sharing between the two thru the rear seal on the transmission. I would not worry about that,
for the break in period.
also get on the phone call calmini or A/c get answers from them about their product. I spent close to 4 hours on the phone with Mike, from A/c when i did my install, over several days (could only work on the truck for a few hours at a time:) )
and make you own decision, don't listem to a bunch of half baked webwheelers.