I relocated the pictures...here is a re-post...hopefully this works... Ghargoyle -
I took the upper bar clamps off of my old Yakima 1A tower mounts and mounted them on fabricated backets as shown:
Here are the materials I used:
- Two-feet of 2" x 3/16" steel bar
- Eight - 2-inch muffler clamp U-bolts. I used 5/16" standard-duty clamps, but you can also use 3/8" heavy duty clamps.
- Eight - 5/16" washers
- Eight - 5/16" nylock nuts
- Five-feet - 5/16" id x 7/16" od vinyl tube
- Primer and Gray spray paint.
I fabricated 6-inch long brackets from the steel bar by drilling four 11/32" holes for the u-bolts and one 13/32" hole for mounting the bar clamps that I salvaged off of my 1A towers. I then primed and painted the brackets and u-bolts. I cut the vinyl tubing into 6-inch lengths for the u-bolts...before sliding it on, I punched a small drain hole in the middle of the tubing so any water that gets in can drain. I also used some small pieces of the vinyl to make pads to put between my brackets and the Xterra's rails. I then bolted everything together. BE CAREFUL NOT TO OVERTIGHTEN THE UBOLTS! You can easily deform the aluminum rails if you overtighten the u-bolts.
I mounted my Yakima Basketcase between the crossbars as low as possible which meant removing the factory Xterra cross bars.
Here is what my rack looks like:
Here are the tradeoffs I see:
GOODSTUFF:
- Low-cost..if you already have a similar Yakima system. I had most of the parts and only had to buy the tubing and u-bolts...total cost about $15
- With this set-up you can mount the bike racks outboard of the Xterra rails...this makes putting the bikes on and taking them off MUCH easier
- For everyday use, I prefer the Yakima crossbars to the factory crossbars it is easier to lash stuff to and you do not have to worry about scratching the factory cross bars
- I love the Basketcase...if you hang it low between the crossbars like I did, it does not interfere with using the crossbars, it is handy to put stuff in, it protects your roof and it provides lots of tie-down points for lashing down top cargo.
BUMMERS:
- You MAY notice a little more wind noise. I'm and old fart and can't really tell a difference.
- Aesthetics. You may not like the look. I'm a form-follows-function kind of guy and the look suits me.
One last item...I am able to carry my roadbike in the back as shown. I'm 5'10" and the bike is a 56cm frame. I don't think anything larger will work as this is a TIGHT fit. it is bounded on the front, back and top, so no tying down is required. Notice I put a plastic bag over my seat so the sweaty leather does not leave a mark on my headliner.
regards,