The overload leaf IS the bottom most leaf, its substantially thicker than the others.
I believe the shocks for the lift kits use 10" travel, and that the stock shocks gave 9" of travel. The shocks are mounted far inboard, so a small amount of shock travel gives a larger amount of wheel travel.
IIRC, the Rancho's extended length is a little longer than the Bilstein, but it doesn't compress as far, so the shock can be over compressed w/o adding bumpstops, which rob otherwise useful uptravel....whereas the Bils are able to fully compress, even w/o a lift....thus providing more useful wheel travel.
As for the shims, a freind with an '06 OR just went through this....and got rid of the AC lift, which he had gotten after getting rid of the Calmini kit...and went to PRG instead...and found it all worked beter w/o vibes.
PS - they now have Revolver Shackles for your X...very cool....just ignore the amount of lift they say it gives, they never seem to be able to calculate it right over there.
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- TJ
2001 Xterra '03 VG33, SE 5 spd, 305/70/16's, Revolvers, UBSkidderz, Doubled AAL's, 3"SL/2"BL, winch/bumpers, skids, sliders, OBA, Snorkel, pine stripes....
Friends don't let friends drive stock.
http://www.gifsoup.com/view/501230/tj-tackling-crawlers-ridge-o.gif